One-of-a-kind hybrid polyester
thread manufactured
by the local community
and its people

UNITO polyester was born by combining recycled
yarn derived from PET bottles with the technological
expertise in Hokuriku.
Behind the highly advanced processing technology are
the craftsmen who have been preserving
the local industry for many years.

How recycled polyester thread is made

Collect and clean
used PET bottles.

Grind PET bottles
into chips.

Melting the chips with heat and
extruding them into yarn.

THE PROCESSING TECHNOLOGY  HOKURIKU RECYCLED POLYESTER

Processing Technology 01 FALSE
TWISTING

Fukui

The unique texture that only a rare vintage
draw texturizing machine can deliver.

By using a low-speed draw texturizing machine, the yarn are slowly twisted and untwisted while being heated carefully, resulting in a highly crimped yarn that have a fluffy texture, elasticity, and stretchiness. It features a unique texture that only rare vintage machines - now handled by very few people - can produce, and is widely used not only for clothing but also for luxury car seats and other items.


Processing Technology 02 COVERING
PROCESS

Ishikawa

Stable supply of materials
Securement of large-scale mills

The covering process refers a process in which a sheath thread is wrapped around a core thread to make two yarn into one. The core thread is made of polyurethane stretching like rubber and covered with polyester or nylon to produce the thread. As polyurethane cannot be dyed, the covering process makes it possible to produce thread that is dyeable and highly elastic. Not only skilled techniques and knowledge, but also the earnest dedication of artisans to their craftsmanship are fully utilized in this process.

PRODUCTS

Products made with
UNITO polyester

for example…

car seat
 
uniform
 
fleece
jacket

The soft and light touch of the fabric stands out with a sophisticated finish. Its distinctive drape and texture allow for the development of unique and appealing products.

VIEW MORE UNITO PROJECTS